Tag Archives: gear kit

China OEM 1613688500 Rubber Gear Elastomer Tooth Flex Coupling Element Kit for CHINAMFG Screw Air Compressor Replacement Parts

Product Description

Product Description

16136885/1613982300

Type: Gear Flex Coupling

Applied: Atlas Copco

Certificate: iso 9001.

 

Coupling Selection Method

  • Torque – power [kW] • Speed [r/min]
  • Type of equipment and application
  • Shaft diameters
  • Shaft gaps
  • Physical space limitation
  • Special bore or finish information

Coupling Features

  • Good starting performance can change the load starting of the motor to no-load starting, so as to realize the soft starting of the working machine, reduce the current during starting and reduce the starting energy consumption.
  • Save electric energy and equipment cost, which can solve the unreasonable situation of the big horse-drawn trolley with load starting machine, save the motor capacity, improve the power factor and motor efficiency of the grid, reduce reactive power loss, save electric energy, and simplify the motor starting equipment and reduce equipment cost.
  • The transferred torque can be adjusted, easy to achieve overload protection.When the working machine is overloaded or jammed, the steel ball type safety coupling will slip automatically, which can prevent the motor from burning out and other parts damage.
  • Except for the starting and braking stages, the main and driven parts of the steel ball safety coupling have no speed difference, no friction loss and high transmission efficiency.
  • Nonmetallic elastic elements are adopted in the steel ball type safety coupling, which can compensate the offset of the linked 2 axes within a certain range, with a small amount of buffering and damping.
  • Reliable operation, stable performance, convenient installation, disassembly and maintenance.

 

Detailed Photos

 

Determining the right type of flexible coupling starts with the following analysis of the application:

  • Prime mover type (motor, diesel engine, etc.) of the drive side of the system
  • Actual horsepower and/or torque requirements, not prime motor-rated horsepower (note the range of variable torque caused by periodic or unstable loads, worst-case starting loads,
  • Drive system inertia related to prime mover inertia (data available from equipment supplier)
  • vibration, linear and torsional vibration (experienced supplier or consultant can help you evaluate vibration) shaft-to-shaft deviation;
  • Note the degree of Angle offset (axis is not parallel) and parallel offset (distance between axis centers when axes are parallel but not aligned);
  • Also note whether the drive/driven units share the same floor axial (inside/outside) axial motion,
  • whether they share distance (the distance between the drive end and the driven axis), and any other space-related restrictions.

 

We are able to offer a wide range of special couplings, which are based on your samples or drawings.

Due to the refinement of production operations and the high-end technology, we have been able to produce high-quality Rubber Coupling, Trolley Wheel, Flexible Coupling, Flexible Rubber Coupling, Industrial Rubber Coupling, Star Coupling, CHINAMFG type Coupling Spare and other products, widely used in industrial applications.

 

All these products are tested and checked against the set quality parameters before being sent to the customer. This shows that we are willing to provide our customers with updated and perfect product lines to meet their different needs. In addition, we also provide customized solutions to provide customers with a wide range of space, so that they can choose their favorite products according to their needs and requirements.
 

More Products for Choose

Coupling Coupling
1613949900 1613982300
1614873800 1613958500
165710800 165710800
162357100 1619646700
1615678500 165714700
1615682500 1604076100
1613982300 1626510900

Tips:
 
This is only a part of the part numbers, many oil separator filters P/N are not listed, in addition there are replacements filters for many other air compressor brands.
 

 

Company Profile

       Now over 100,000 quality filters including compressed air filters, Hydraulic Filters and complete filter housing assemblies at wholesale discounts. We offer OEM products as well as high quality replacements, engineered to precise OEM specifications and guaranteed to match the exact form, fit and function as the original equipment. Our company is committed to continuous innovation and further improvement to create, improve the efficiency and productivity of excellence, to achieve the highest level of reliability and performance.

Company team

Our company is located in the beautiful coastal city of HangZhou,is a professional manufacturer of air compressor filters and separators,

We repect the enterprise spirit of “steadyfastness,hard work and responsibility” and creat a good corporate environment based on the operation principle of “Integrity,reliability and innovation”.

 

 

With the survival idea of “perfect technology, good service and excellent quality”,
We always adhere to customer first,
aim at serving customer sincerely and touching customer with our service.

We plunge ourselves to provide clear and sustainable comprssed air to our customer,
meanwhile constantly pursue to save the sunning cost of compressor system for them.
Profession, concentration, focus is our corporate philosophy.

 

Packaging & Shipping

 

 

FAQ

 Q1. What is your product range?

A: Our products cover replacement hydraulic filter, Air compressor filters, Compressed air filter element, Heavy truck insert filters, Vacuum pump filters, and Some spare parts for compressors.

Q2. Is customized filter or OEM available? 
A: Yes, just offer your required specifications and drawings.

Q3. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build new molds, but open new mold fee charged, when you place bulk order, the mold fee can return back.

Q4. What’s your terms of packing?
A: Generally, we pack our goods in neutral boxes,outside brown carton cases. If you have legally registered patent, we can pack the goods in your branded boxes after getting your authorization letters.

Q5. What’s the terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balancing.

Q6. What’s your terms of delivery?
A: (1)FOB (2)CFR (3)CIF.

Q7. How about your delivery time?
A: Generally, under MOQ quantity take 5-7 working days after receiving your advance payment. The specific delivery time depends on models and the quantity of your order.

 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

elastomeric coupling

Differences Between Elastomeric Couplings Made from Different Materials

Elastomeric couplings can be manufactured using various materials, each offering unique properties that influence the coupling’s performance in different applications. Here are the key differences between couplings made from rubber, polyurethane, and silicone:

1. Rubber Elastomers:

Rubber elastomers are commonly used in elastomeric couplings due to their excellent resilience, flexibility, and damping properties. They can handle a wide range of temperatures and are resistant to abrasion and wear. Rubber couplings are ideal for general-purpose applications where moderate torque and misalignment compensation are required.

2. Polyurethane Elastomers:

Polyurethane elastomers provide higher strength and load-bearing capabilities compared to rubber. They have better resistance to oils, chemicals, and harsh environments. Polyurethane couplings are suitable for applications involving higher torque, shock loads, and exposure to aggressive substances.

3. Silicone Elastomers:

Silicone elastomers offer superior thermal stability and can withstand extreme temperature variations. They exhibit excellent electrical insulation properties and are resistant to aging and weathering. Silicone couplings are often used in applications that require high-temperature resistance and electrical isolation.

4. Damping and Resilience:

Rubber generally provides better damping properties, making it effective in reducing vibrations and noise. Polyurethane offers higher resilience, which can be advantageous in applications with frequent torque spikes and shock loads. Silicone combines good damping with high-temperature resistance.

5. Environmental Compatibility:

Polyurethane and silicone couplings tend to have better resistance to chemicals, oils, and extreme temperatures, making them suitable for demanding environments. Rubber couplings may have limitations in certain aggressive chemical environments.

6. Cost and Performance Balance:

The choice of material also affects the cost of the coupling. Rubber is generally more cost-effective, while polyurethane and silicone may be more expensive but offer specific performance advantages in certain applications.

When selecting an elastomeric coupling, it is crucial to consider the specific requirements of the application, such as torque, speed, misalignment, temperature range, and chemical exposure. The material choice should align with the demands of the operating conditions to ensure optimal coupling performance and longevity.

elastomeric coupling

Reducing Vibrations and Noise with Elastomeric Couplings

Elastomeric couplings are designed with inherent damping properties that enable them to effectively reduce vibrations and noise in rotating machinery. Here’s how elastomeric couplings achieve this:

1. Vibration Absorption:

Elastomeric materials have the ability to absorb and dissipate vibrational energy. When a rotating machinery system experiences torsional vibrations, the elastomeric coupling’s flexible element absorbs these vibrations, preventing them from propagating through the system. This dampening effect helps to minimize the transmission of vibrations to the connected equipment, reducing wear and fatigue on components.

2. Shock Load Reduction:

Elastomeric couplings can also absorb shock loads that occur during sudden starts and stops. When the machinery experiences abrupt changes in torque, the elastomeric material cushions the impact, protecting the machinery from potentially harmful shock loads.

3. Misalignment Compensation:

Machinery misalignment can lead to vibrations, noise, and premature wear. Elastomeric couplings are designed to accommodate various types of misalignment, including angular, parallel, and axial misalignments. By flexing and compensating for misalignment, the coupling reduces stress on the connected machinery, further minimizing vibrations.

4. Damping of Resonance:

Resonance is a phenomenon where the natural frequency of the rotating machinery coincides with an external force, leading to amplified vibrations. Elastomeric couplings help dampen resonance by absorbing and dissipating the energy, preventing resonance-related issues and reducing noise.

5. Electrical Isolation:

Elastomeric couplings made from electrically insulating materials provide electrical isolation between connected shafts. This isolation prevents the transmission of electrical currents or interference between the machinery components, which can contribute to noise and signal disturbances.

By effectively reducing vibrations and noise, elastomeric couplings contribute to smoother and quieter operation of rotating machinery. This leads to benefits such as improved equipment reliability, reduced maintenance costs, and increased operator comfort in industrial settings.

However, it is important to select the appropriate elastomeric coupling based on the specific requirements of the machinery and application. Factors such as torque, speed, misalignment, and environmental conditions must be considered to ensure that the coupling can effectively mitigate vibrations and noise while providing reliable power transmission.

elastomeric coupling

Differences Between Elastomeric Couplings and Other Types of Couplings (Jaw Couplings, Gear Couplings, etc.)

Elastomeric couplings, jaw couplings, and gear couplings are all types of flexible couplings used in mechanical power transmission. Each type has its unique features, advantages, and limitations. Below are the main differences between these couplings:

Elastomeric Couplings:

  • Construction: Elastomeric couplings consist of two hubs connected by a flexible elastomeric element, typically made of rubber or polyurethane.
  • Misalignment Compensation: Elastomeric couplings excel at compensating for angular, parallel, and axial misalignments between connected shafts.
  • Vibration Dampening: The elastomeric material in these couplings acts as a natural vibration isolator, reducing shocks and vibrations in the system.
  • Speed and Torque Capacity: Elastomeric couplings are suitable for moderate torque and speed applications but may have limitations in high-torque or high-speed scenarios.
  • Electrically Insulating: Elastomeric couplings offer electrical isolation between shafts in applications where electrical insulation is necessary.
  • Temperature Range: Elastomeric couplings have temperature limitations and may not be suitable for extreme temperature environments.

Jaw Couplings:

  • Construction: Jaw couplings consist of two hubs with interlocking curved jaws that transmit torque.
  • Misalignment Compensation: Jaw couplings can handle slight misalignments but have more limited misalignment compensation compared to elastomeric couplings.
  • Vibration Dampening: They offer some vibration dampening but not as effective as elastomeric couplings.
  • Speed and Torque Capacity: Jaw couplings can handle higher torque and speed compared to elastomeric couplings.
  • Noise: Jaw couplings can produce more noise during operation compared to elastomeric couplings.
  • Maintenance: They require periodic lubrication for optimal performance.

Gear Couplings:

  • Construction: Gear couplings consist of two hubs with external teeth that mesh together, transmitting torque.
  • Misalignment Compensation: Gear couplings can handle angular misalignments but are less effective in parallel and axial misalignment compensation compared to elastomeric couplings.
  • Vibration Dampening: They provide minimal vibration dampening compared to elastomeric couplings.
  • Speed and Torque Capacity: Gear couplings are suitable for high-torque and high-speed applications.
  • Temperature Range: They can operate in a wider temperature range compared to elastomeric couplings.
  • Maintenance: Gear couplings require regular maintenance, including lubrication and periodic inspection.

Ultimately, the choice between elastomeric couplings, jaw couplings, gear couplings, or other types depends on the specific requirements of the application, including load, speed, misalignment, environmental conditions, and maintenance preferences. Proper coupling selection is crucial for ensuring reliable and efficient power transmission in industrial systems.

China OEM 1613688500 Rubber Gear Elastomer Tooth Flex Coupling Element Kit for CHINAMFG Screw Air Compressor Replacement Parts  China OEM 1613688500 Rubber Gear Elastomer Tooth Flex Coupling Element Kit for CHINAMFG Screw Air Compressor Replacement Parts
editor by CX 2024-05-08

China Hot selling 1613958500 Rubber Gear Flex Coupling Element Kit for CHINAMFG Screw Air Compressor Replacement Part Ga45 Ga55

Product Description

Product Description

16139585/1613982300

Type: Gear Flex Coupling

Applied: Atlas Copco

Certificate: iso 9001.

 

Coupling Selection Method

  • Torque – power [kW] • Speed [r/min]
  • Type of equipment and application
  • Shaft diameters
  • Shaft gaps
  • Physical space limitation
  • Special bore or finish information

Coupling Features

  • Good starting performance can change the load starting of the motor to no-load starting, so as to realize the soft starting of the working machine, reduce the current during starting and reduce the starting energy consumption.
  • Save electric energy and equipment cost, which can solve the unreasonable situation of the big horse-drawn trolley with load starting machine, save the motor capacity, improve the power factor and motor efficiency of the grid, reduce reactive power loss, save electric energy, and simplify the motor starting equipment and reduce equipment cost.
  • The transferred torque can be adjusted, easy to achieve overload protection.When the working machine is overloaded or jammed, the steel ball type safety coupling will slip automatically, which can prevent the motor from burning out and other parts damage.
  • Except for the starting and braking stages, the main and driven parts of the steel ball safety coupling have no speed difference, no friction loss and high transmission efficiency.
  • Nonmetallic elastic elements are adopted in the steel ball type safety coupling, which can compensate the offset of the linked 2 axes within a certain range, with a small amount of buffering and damping.
  • Reliable operation, stable performance, convenient installation, disassembly and maintenance.

 

Detailed Photos

 

Determining the right type of flexible coupling starts with the following analysis of the application:

  • Prime mover type (motor, diesel engine, etc.) of the drive side of the system
  • Actual horsepower and/or torque requirements, not prime motor-rated horsepower (note the range of variable torque caused by periodic or unstable loads, worst-case starting loads,
  • Drive system inertia related to prime mover inertia (data available from equipment supplier)
  • vibration, linear and torsional vibration (experienced supplier or consultant can help you evaluate vibration) shaft-to-shaft deviation;
  • Note the degree of Angle offset (axis is not parallel) and parallel offset (distance between axis centers when axes are parallel but not aligned);
  • Also note whether the drive/driven units share the same floor axial (inside/outside) axial motion,
  • whether they share distance (the distance between the drive end and the driven axis), and any other space-related restrictions.

 

We are able to offer a wide range of special couplings, which are based on your samples or drawings.

Due to the refinement of production operations and the high-end technology, we have been able to produce high-quality Rubber Coupling, Trolley Wheel, Flexible Coupling, Flexible Rubber Coupling, Industrial Rubber Coupling, Star Coupling, CHINAMFG type Coupling Spare and other products, widely used in industrial applications.

 

All these products are tested and checked against the set quality parameters before being sent to the customer. This shows that we are willing to provide our customers with updated and perfect product lines to meet their different needs. In addition, we also provide customized solutions to provide customers with a wide range of space, so that they can choose their favorite products according to their needs and requirements.
 

More Products for Choose

Coupling Coupling
1613949900 1613982300
1614873800 1613958500
165710800 165710800
162357100 1619646700
1615678500 165714700
1615682500 1604076100
1613982300 1626510900

Tips:
 
This is only a part of the part numbers, many oil separator filters P/N are not listed, in addition there are replacements filters for many other air compressor brands.
 

 

Company Profile

       Now over 100,000 quality filters including compressed air filters, Hydraulic Filters and complete filter housing assemblies at wholesale discounts. We offer OEM products as well as high quality replacements, engineered to precise OEM specifications and guaranteed to match the exact form, fit and function as the original equipment. Our company is committed to continuous innovation and further improvement to create, improve the efficiency and productivity of excellence, to achieve the highest level of reliability and performance.

Company team

Our company is located in the beautiful coastal city of HangZhou,is a professional manufacturer of air compressor filters and separators,

We repect the enterprise spirit of “steadyfastness,hard work and responsibility” and creat a good corporate environment based on the operation principle of “Integrity,reliability and innovation”.

 

 

With the survival idea of “perfect technology, good service and excellent quality”,
We always adhere to customer first,
aim at serving customer sincerely and touching customer with our service.

We plunge ourselves to provide clear and sustainable comprssed air to our customer,
meanwhile constantly pursue to save the sunning cost of compressor system for them.
Profession, concentration, focus is our corporate philosophy.

 

Packaging & Shipping

 

 

FAQ

 Q1. What is your product range?

A: Our products cover replacement hydraulic filter, Air compressor filters, Compressed air filter element, Heavy truck insert filters, Vacuum pump filters, and Some spare parts for compressors.

Q2. Is customized filter or OEM available? 
A: Yes, just offer your required specifications and drawings.

Q3. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build new molds, but open new mold fee charged, when you place bulk order, the mold fee can return back.

Q4. What’s your terms of packing?
A: Generally, we pack our goods in neutral boxes,outside brown carton cases. If you have legally registered patent, we can pack the goods in your branded boxes after getting your authorization letters.

Q5. What’s the terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balancing.

Q6. What’s your terms of delivery?
A: (1)FOB (2)CFR (3)CIF.

Q7. How about your delivery time?
A: Generally, under MOQ quantity take 5-7 working days after receiving your advance payment. The specific delivery time depends on models and the quantity of your order.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

elastomeric coupling

Real-World Applications and Success Stories of Elastomeric Couplings in Challenging Environments

Elastomeric couplings have demonstrated their effectiveness and reliability in numerous challenging industrial environments. Here are some real-world applications and success stories:

1. Wind Turbines:

Elastomeric couplings are commonly used in wind turbines to connect the gearbox to the generator. The couplings accommodate misalignments caused by wind-induced movements and thermal variations, ensuring efficient power transmission even in harsh wind farm conditions.

2. Steel Mills:

In steel mills, elastomeric couplings are employed in rolling mills and conveyor systems. These couplings dampen vibrations generated during the rolling process, protecting the machinery and reducing maintenance costs.

3. Marine Propulsion:

In marine applications, elastomeric couplings connect the engine to the propeller shaft, accommodating shaft misalignments caused by hull flexing and propeller thrust. The couplings’ shock-absorbing properties protect the drivetrain from sudden load changes and contribute to smooth and efficient propulsion.

4. Mining Equipment:

In mining operations, elastomeric couplings are used in crushers, conveyors, and other equipment. They handle misalignments caused by uneven terrain and reduce shock loads during the crushing and conveying processes, increasing equipment durability and uptime.

5. Chemical Processing:

Elastomeric couplings find application in chemical processing equipment that handles corrosive substances and operates at varying temperatures. The couplings’ resistance to chemicals and ability to accommodate thermal expansion contribute to reliable and efficient performance in these harsh environments.

6. Offshore Oil & Gas Platforms:

In offshore platforms, elastomeric couplings connect pumps, compressors, and generators, allowing them to handle misalignments caused by platform movement and temperature fluctuations. The couplings’ ability to dampen vibrations and absorb shock loads enhances equipment longevity and safety.

7. Power Generation:

In power plants, elastomeric couplings are used in gas turbines, steam turbines, and other power generation equipment. They dampen torsional vibrations and compensate for thermal growth, contributing to efficient power production and reduced maintenance costs.

8. Paper and Pulp Industry:

In paper and pulp mills, elastomeric couplings connect the motors to the rollers and conveyors. The couplings’ flexibility and shock-absorbing properties protect the machinery from sudden load changes, leading to smoother operations and increased productivity.

These real-world success stories showcase how elastomeric couplings excel in challenging environments, delivering reliable and efficient performance across various industries. Their ability to handle misalignments, dampen vibrations, and absorb shocks makes them a valuable component in demanding industrial applications.

elastomeric coupling

Impact of Temperature Variation on Elastomeric Coupling Performance

Temperature variation can significantly affect the performance of elastomeric couplings due to the properties of the elastomeric material used in their construction. Here are the key ways temperature variation can influence coupling performance:

1. Elasticity and Flexibility:

Elastomeric materials exhibit changes in their elasticity and flexibility with temperature. At lower temperatures, the elastomer may become stiffer, reducing its ability to compensate for misalignments and absorb vibrations. Conversely, at higher temperatures, the elastomer may become softer, affecting the coupling’s torsional stiffness and load-carrying capacity.

2. Damping Characteristics:

Temperature changes can impact the damping characteristics of the elastomer. Elastomeric couplings rely on the damping properties of the material to absorb vibrations and shocks. Temperature-related variations can alter the material’s ability to dampen vibrations, affecting the coupling’s performance in reducing dynamic loads.

3. Wear and Degradation:

Elastomeric materials can undergo wear and degradation with temperature fluctuations. Excessive heat can accelerate the aging process of the elastomer, leading to material hardening, cracking, and reduced service life. Extreme temperature conditions may also cause the elastomer to soften and lose its structural integrity.

4. Tolerance to High Temperatures:

Some elastomeric couplings are designed to withstand higher temperatures than others. Extreme heat can cause traditional elastomeric materials to exceed their temperature limits, leading to failure or reduced performance. Specialized high-temperature elastomers or alternative materials may be required for applications operating in elevated temperature environments.

5. Torque and Power Ratings:

Temperature changes can influence the torque and power ratings of the elastomeric coupling. It is essential to consider the temperature variation when selecting a coupling for a specific application to ensure that it can handle the expected loads safely and reliably.

6. Environmental Conditions:

Elastomeric couplings operating in extreme temperature environments may also encounter other environmental factors like humidity, chemicals, and exposure to harsh substances, which can further impact the material properties and coupling performance.

To mitigate the effects of temperature variation on elastomeric coupling performance, it is crucial to select a coupling with suitable elastomeric material capable of withstanding the expected temperature range. Regular maintenance, periodic inspection, and adherence to the manufacturer’s temperature limits and guidelines will help ensure optimal performance and prolong the lifespan of the coupling in temperature-varying operating conditions.

elastomeric coupling

Maintenance Requirements for Elastomeric Couplings to Ensure Optimal Performance and Longevity

Elastomeric couplings are known for their relatively low maintenance requirements, but regular inspection and care are essential to ensure their optimal performance and longevity. Here are the key maintenance practices for elastomeric couplings:

1. Visual Inspection:

Regularly inspect the coupling for signs of wear, damage, or misalignment. Look for cracks, tears, or deformations in the elastomeric element and any visible signs of deterioration.

2. Lubrication:

Most elastomeric couplings do not require lubrication, as the elastomeric material acts as a self-lubricating element. However, check with the manufacturer’s recommendations to ensure your specific coupling type does not require any lubrication.

3. Misalignment Check:

Monitor the misalignment between the connected shafts to ensure it stays within the coupling’s allowable limits. Excessive misalignment can lead to premature wear and reduced coupling life.

4. Temperature Limits:

Keep the operating temperature within the specified limits for the elastomeric material. Extreme temperatures can degrade the elastomer and affect its flexibility and performance.

5. Environmental Protection:

Protect the coupling from exposure to chemicals, abrasive particles, and other harsh environmental elements that may accelerate wear and deterioration of the elastomeric material.

6. Regular Maintenance Schedule:

Follow a maintenance schedule recommended by the manufacturer or based on the specific operating conditions of your application. Regularly inspect and replace elastomeric couplings as needed to prevent unexpected failures.

7. Proper Installation:

Ensure the coupling is correctly installed following the manufacturer’s guidelines. Proper installation helps maintain the coupling’s alignment and prevents undue stresses on the elastomeric element.

8. Load Monitoring:

Regularly monitor the load and torque requirements of your application. Avoid overloading the coupling beyond its specified capacity, as this can lead to premature failure.

By following these maintenance practices, you can extend the life of your elastomeric couplings and ensure they continue to provide reliable and efficient power transmission in your industrial system. Remember that each application may have specific maintenance needs, so always refer to the manufacturer’s instructions and consult with experts if needed.

China Hot selling 1613958500 Rubber Gear Flex Coupling Element Kit for CHINAMFG Screw Air Compressor Replacement Part Ga45 Ga55  China Hot selling 1613958500 Rubber Gear Flex Coupling Element Kit for CHINAMFG Screw Air Compressor Replacement Part Ga45 Ga55
editor by CX 2024-04-15

China high quality 1613982300 1613-9823-00 High Quality Gear Flex Coupling Element Kit for CHINAMFG Air Compressor Replacement Part 2903-1015-01 2903101501 Ga37

Product Description

16139823 Ga37

Product Description

 

Model number: 16139823 replace by Coupling Element 16148738-670 applies to the screw air compressor GA 90-160,807,1410 New.

Coupling Features

  • Good starting performance can change the load starting of the motor to no-load starting, so as to realize the soft starting of the working machine, reduce the current during starting and reduce the starting energy consumption.
  • Save electric energy and equipment cost, which can solve the unreasonable situation of the big horse-drawn trolley with load starting machine, save the motor capacity, improve the power factor and motor efficiency of the grid, reduce reactive power loss, save electric energy, and simplify the motor starting equipment and reduce equipment cost.
  • The transferred torque can be adjusted, easy to achieve overload protection.When the working machine is overloaded or jammed, the steel ball type safety coupling will slip automatically, which can prevent the motor from burning out and other parts damage.
  • Except for the starting and braking stages, the main and driven parts of the steel ball safety coupling have no speed difference, no friction loss and high transmission efficiency.
  • Nonmetallic elastic elements are adopted in the steel ball type safety coupling, which can compensate the offset of the linked 2 axes within a certain range, with a small amount of buffering and damping.
  • Reliable operation, stable performance, convenient installation, disassembly and maintenance.

Determining the right type of flexible coupling starts with the following analysis of the application:

  • Prime mover type (motor, diesel engine, etc.) of the drive side of the system
  • Actual horsepower and/or torque requirements, not prime motor-rated horsepower (note the range of variable torque caused by periodic or unstable loads, worst-case starting loads,
  • Drive system inertia related to prime mover inertia (data available from equipment supplier)
  • vibration, linear and torsional vibration (experienced supplier or consultant can help you evaluate vibration) shaft-to-shaft deviation;
  • Note the degree of Angle offset (axis is not parallel) and parallel offset (distance between axis centers when axes are parallel but not aligned);
  • Also note whether the drive/driven units share the same floor axial (inside/outside) axial motion,
  • whether they share distance (the distance between the drive end and the driven axis), and any other space-related restrictions.

 

Detailed Photos

 

 

We are able to offer a wide range of special couplings, which are based on your samples or drawings.

Due to the refinement of production operations and the high-end technology, we have been able to produce high-quality Rubber Coupling, Trolley Wheel, Flexible Coupling, Flexible Rubber Coupling, Industrial Rubber Coupling, Star Coupling, CHINAMFG type Coupling Spare and other products, widely used in industrial applications.

 

All these products are tested and checked against the set quality parameters before being sent to the customer. This shows that we are willing to provide our customers with updated and perfect product lines to meet their different needs. In addition, we also provide customized solutions to provide customers with a wide range of space, so that they can choose their favorite products according to their needs and requirements.
 

More Products for Choose

Coupling Coupling
1613949900 1613982300
1614873800 1613958500
165710800 165710800
162357100 1619646700
1615678500 165714700
1615682500 1604076100
1613982300 1626510900

Tips:
 
This is only a part of the part numbers, many oil separator filters P/N are not listed, in addition there are replacements filters for many other air compressor brands.

 

Company Profile

       Now over 100,000 quality filters including compressed air filters, Hydraulic Filters and complete filter housing assemblies at wholesale discounts. We offer OEM products as well as high quality replacements, engineered to precise OEM specifications and guaranteed to match the exact form, fit and function as the original equipment. Our company is committed to continuous innovation and further improvement to create, improve the efficiency and productivity of excellence, to achieve the highest level of reliability and performance.

Company team

Our company is located in the beautiful coastal city of HangZhou,is a professional manufacturer of air compressor filters and separators,

We repect the enterprise spirit of “steadyfastness,hard work and responsibility” and creat a good corporate environment based on the operation principle of “Integrity,reliability and innovation”.

 

 

With the survival idea of “perfect technology, good service and excellent quality”,
We always adhere to customer first,
aim at serving customer sincerely and touching customer with our service.

We plunge ourselves to provide clear and sustainable comprssed air to our customer,
meanwhile constantly pursue to save the sunning cost of compressor system for them.
Profession, concentration, focus is our corporate philosophy.

 

 

FAQ

 Q1. What is your product range?
A: Our products cover replacement hydraulic filter, Air compressor filters, Compressed air filter element, Heavy truck insert filters, Vacuum pump filters, and Some spare parts for compressors.

Q2. Is customized filter or OEM available? 
A: Yes, just offer your required specifications and drawings.

Q3. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build new molds, but open new mold fee charged, when you place bulk order, the mold fee can return back.

Q4. What’s your terms of packing?
A: Generally, we pack our goods in neutral boxes,outside brown carton cases. If you have legally registered patent, we can pack the goods in your branded boxes after getting your authorization letters.

Q5. What’s the terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balancing.

Q6. What’s your terms of delivery?
A: (1)FOB (2)CFR (3)CIF.

Q7. How about your delivery time?
A: Generally, under MOQ quantity take 5-7 working days after receiving your advance payment. The specific delivery time depends on models and the quantity of your order.

Q8. What’s your sample policy?
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elastomeric coupling

Elastomeric Couplings and Handling Torque Spikes and Sudden Load Changes

Elastomeric couplings are designed to handle torque spikes and sudden changes in load, thanks to the inherent flexibility and damping properties of the elastomeric material. Here’s how they manage such scenarios:

1. Damping Effect:

When a sudden increase in torque or load occurs in the machinery, the elastomeric coupling’s flexible element acts as a buffer, absorbing and dissipating the excess energy. This damping effect helps prevent the transmission of shock loads to the connected equipment, reducing the risk of damage.

2. Torsional Compliance:

Elastomeric couplings have a certain level of torsional compliance, which allows them to tolerate brief torque spikes without transmitting excessive forces to the connected shafts. This torsional compliance is essential in applications where sudden load changes are common.

3. Misalignment Compensation:

Elastomeric couplings can accommodate some degree of misalignment between the shafts. When torque spikes or sudden loads lead to minor misalignments, the coupling can flex and compensate for these changes, reducing the stress on the machinery.

4. Vibration Absorption:

If torque spikes or sudden loads result in torsional vibrations, the elastomeric material can absorb and dampen these vibrations, preventing them from propagating through the system and causing additional damage.

5. Material Selection:

The selection of appropriate elastomeric materials and coupling design factors in the anticipated torque and load requirements. Couplings can be designed to handle specific torque spikes and loads based on the elastomer’s hardness and properties.

Despite their ability to handle torque spikes and sudden load changes, it is essential to consider the specific application requirements when choosing an elastomeric coupling. Factors such as the magnitude and frequency of torque spikes, load characteristics, and operating conditions must be taken into account to ensure the coupling’s compatibility and reliability.

Properly selected and maintained elastomeric couplings provide effective torque transmission and help protect connected equipment from the impact of sudden changes in load, contributing to the overall efficiency and longevity of the machinery.

elastomeric coupling

Impact of Temperature Variation on Elastomeric Coupling Performance

Temperature variation can significantly affect the performance of elastomeric couplings due to the properties of the elastomeric material used in their construction. Here are the key ways temperature variation can influence coupling performance:

1. Elasticity and Flexibility:

Elastomeric materials exhibit changes in their elasticity and flexibility with temperature. At lower temperatures, the elastomer may become stiffer, reducing its ability to compensate for misalignments and absorb vibrations. Conversely, at higher temperatures, the elastomer may become softer, affecting the coupling’s torsional stiffness and load-carrying capacity.

2. Damping Characteristics:

Temperature changes can impact the damping characteristics of the elastomer. Elastomeric couplings rely on the damping properties of the material to absorb vibrations and shocks. Temperature-related variations can alter the material’s ability to dampen vibrations, affecting the coupling’s performance in reducing dynamic loads.

3. Wear and Degradation:

Elastomeric materials can undergo wear and degradation with temperature fluctuations. Excessive heat can accelerate the aging process of the elastomer, leading to material hardening, cracking, and reduced service life. Extreme temperature conditions may also cause the elastomer to soften and lose its structural integrity.

4. Tolerance to High Temperatures:

Some elastomeric couplings are designed to withstand higher temperatures than others. Extreme heat can cause traditional elastomeric materials to exceed their temperature limits, leading to failure or reduced performance. Specialized high-temperature elastomers or alternative materials may be required for applications operating in elevated temperature environments.

5. Torque and Power Ratings:

Temperature changes can influence the torque and power ratings of the elastomeric coupling. It is essential to consider the temperature variation when selecting a coupling for a specific application to ensure that it can handle the expected loads safely and reliably.

6. Environmental Conditions:

Elastomeric couplings operating in extreme temperature environments may also encounter other environmental factors like humidity, chemicals, and exposure to harsh substances, which can further impact the material properties and coupling performance.

To mitigate the effects of temperature variation on elastomeric coupling performance, it is crucial to select a coupling with suitable elastomeric material capable of withstanding the expected temperature range. Regular maintenance, periodic inspection, and adherence to the manufacturer’s temperature limits and guidelines will help ensure optimal performance and prolong the lifespan of the coupling in temperature-varying operating conditions.

elastomeric coupling

Limitations and Drawbacks of Using Elastomeric Couplings in Specific Scenarios

While elastomeric couplings offer several advantages, they may not be the ideal choice for every scenario. There are some limitations and drawbacks to consider, particularly in specific industrial applications. Here are some key points to be aware of:

1. Torque Capacity:

Elastomeric couplings may have limitations in handling high torque levels. In heavy-duty applications with significant torque requirements, a different type of coupling, such as a gear coupling or grid coupling, might be more suitable.

2. Temperature Range:

Elastomeric materials have temperature limitations. In environments with extreme temperatures, such as high-temperature industrial processes or cryogenic applications, elastomeric couplings may degrade or lose their flexibility, affecting their performance and lifespan.

3. Chemical Compatibility:

Some chemicals or aggressive substances may degrade the elastomeric material used in the coupling. In such cases, alternative coupling materials, like stainless steel or special coatings, should be considered.

4. High-Speed Applications:

In applications with high rotational speeds, elastomeric couplings might experience dynamic issues like resonance or flutter, which can lead to premature wear or failure. High-speed applications often require specialized couplings, such as disc couplings or diaphragm couplings.

5. Stiffness and Torsional Rigidity:

For applications requiring precise motion control or minimal angular deflection, elastomeric couplings might not provide the necessary stiffness or torsional rigidity. In such cases, rigid couplings or precision couplings are better suited.

6. Axial Load Handling:

Elastomeric couplings are primarily designed for torque transmission and misalignment compensation. They may not be suitable for handling significant axial loads between connected shafts.

7. Maintenance in Harsh Environments:

In environments with abrasive particles, high humidity, or other harsh conditions, elastomeric couplings might require more frequent maintenance to prevent premature wear.

8. Space Limitations:

Due to their flexible design, elastomeric couplings might require more space compared to some other coupling types. In compact or space-constrained applications, alternative couplings with more compact designs might be preferred.

Despite these limitations, elastomeric couplings remain highly versatile and effective in numerous industrial applications. However, it’s crucial to carefully consider the specific requirements and operating conditions of each application to determine whether an elastomeric coupling is the best choice or if an alternative coupling type might be more suitable.

China high quality 1613982300 1613-9823-00 High Quality Gear Flex Coupling Element Kit for CHINAMFG Air Compressor Replacement Part 2903-1015-01 2903101501 Ga37  China high quality 1613982300 1613-9823-00 High Quality Gear Flex Coupling Element Kit for CHINAMFG Air Compressor Replacement Part 2903-1015-01 2903101501 Ga37
editor by CX 2023-12-25